The Diablo 10" x 100-Tooth Saw Blade for Thin Aluminum is a next-generation circular saw blade engineered for precise, burr-free cutting of non-ferrous metals including aluminum, copper, brass, plastic, and fiberglass. Built around Diablo's specially formulated TiCo Super-Density Micro-Grain Carbide teeth and a Triple Chip Grind tooth geometry, this 10-inch aluminum cutting blade delivers clog-free performance and an extended service life that outlasts standard carbide in demanding metal cutting applications. Compatible with corded and cordless miter saws, slide miter saws, stationary table saws, and portable table saws, it is an ideal drop-in upgrade for professionals cutting aluminum extrusions, copper pipe, brass plate, and similar non-ferrous materials on the job.

Key Features

• TiCo Super-Density Micro-Grain Carbide - a specially formulated metal cutting carbide that withstands impact, reduces wear, and provides clog-free cuts, lasting longer than standard carbide in metal cutting applications
• Triple Chip Grind (TCG) Tooth Geometry - delivers clean, burr-free finishes on aluminum and non-ferrous metals, virtually eliminating rework and saving time on the job
• Tri-Metal Shock Resistant Brazing - bonds carbide teeth to the plate with extreme impact resistance for maximum blade durability when slicing through tough metal materials
• Laser-Cut Stabilizer Vents - trap noise and reduce vibration during cutting, improving accuracy and extending the working life of the blade
• Perma-SHIELD Non-Stick Coating - protects the blade body against heat buildup, gumming from metal chips, and corrosion, keeping the blade running cleanly cut after cut
• -5 deg. hook angle - negative hook geometry controls feed rate and reduces grabbing when cutting metal, producing safer, more controlled cuts in aluminum and non-ferrous stock
• 100 teeth on a 10-inch diameter plate - high tooth count optimized for thin-to-medium aluminum cutting (up to 7/16") produces smooth, finish-quality edges with minimal secondary cleanup

Why This Product

• Covers a wide range of aluminum wall thicknesses - from thin sections up to 1/8", medium sections from 3/32" to 1/4", and thick sections from 3/16" to 7/16" - making this a single versatile blade for most non-ferrous cutting tasks on a job site or in a shop
• The TCG tooth design virtually eliminates burrs and rough edges on aluminum extrusions, copper pipe, and brass plate, reducing or removing the finishing and deburring work that standard blades leave behind
• Rated to 6000 RPM and compatible with miter saws, slide miter saws, stationary table saws, and portable table saws, this blade fits the equipment already on most job sites without requiring a dedicated metal-cutting machine
• The combination of Perma-SHIELD coating and TiCo Micro-Grain Carbide resists heat, gumming, and accelerated wear - common failure modes when cutting non-ferrous metals - helping maintain consistent cut quality over a longer blade life

Specifications

• Brand: Diablo
• Manufacturer Part Number: D10100N
• Diameter: 10"
• Teeth: 100
• Arbor: 5/8"
• Kerf:.091"
• Hook Angle: -5 deg.
• Plate:.071"
• Maximum RPM: 6000
• Compatible Tools: Miter Saw; Slide Miter Saw; Stationary Table Saw; Portable Table Saw
• Compatible Materials: Thin Aluminum; Plastic; Copper; Brass; Fiberglass; Aluminum; Aluminum Up to 1/8"
• Usage: Cutting aluminum, copper, plastics, brass, and fiberglass
• Pack Quantity: 1
• Country of Origin: Italy

Approved Applications

• Thin Aluminum Cutting

Frequently Asked Questions

What thickness of aluminum can this blade cut?

This blade is optimized for thin aluminum up to 1/8", medium aluminum from 3/32" to 1/4", and thick aluminum from 3/16" to 7/16". It is designed to handle the full range of common aluminum extrusion and sheet thicknesses encountered in construction and fabrication work.

Can this blade cut materials other than aluminum?

Yes. In addition to aluminum, this blade is rated for cutting copper, brass, plastic, and fiberglass. It is well suited for non-ferrous metal applications such as cutting copper pipe, brass plate, and similar materials.

What saws is this blade compatible with?

This 10-inch blade is compatible with miter saws, slide miter saws, stationary table saws, and portable table saws. It fits a standard 5/8" arbor and has a maximum rating of 6000 RPM, making it suitable for both corded and cordless saw platforms.

What does the Triple Chip Grind tooth design do for cut quality?

The Triple Chip Grind (TCG) tooth geometry is specifically engineered for metal cutting. It produces clean, burr-free finishes on aluminum and non-ferrous metals, which virtually eliminates the need for secondary rework or deburring after the cut - saving time and improving overall results.