BN DC-25X #8 (25mm) Portable Rebar Cutter by BN Products-USA, LLC is a heavy-duty hydraulic shear designed to cut rebar up to #8 (1 inch / 25mm) diameter Grade 60 quickly and safely on the job site or in a small fabrication shop. This portable rebar cutter delivers 30 tons of cutting pressure to slice through reinforcing bar in just 5 seconds - with no sparks, no flame, and no grinding debris. Whether you are cutting standard steel rebar or epoxy-coated rebar, the DC-25X is built to handle the demand cleanly and efficiently, making it one of the most practical concrete construction tools available for contractors who need a reliable hydraulic rebar shear they can bring to the work.

Key Features

• Shears rebar up to #8 (25mm) using 30 tons of pressure applied to cutting blocks - delivers the force needed to cleanly cut Grade 60 reinforcing bar without deforming or splintering the cut end
• Cuts rebar up to 1 inch (25mm) in just 5 seconds - significantly reduces cycle time compared to manual cutting methods, improving productivity on high-volume concrete construction projects
• Spark and flame-free operation - eliminates fire hazards and allows safe use in enclosed spaces, around combustible materials, and on active job sites
• Compatible with epoxy-coated rebar - the clean hydraulic shearing action preserves the protective coating at the cut point, making it suitable for corrosion-sensitive applications
• Locking trigger switch allows foot pedal operation - frees both hands for positioning rebar, improving operator control and workflow in a fabrication shop setting
• Safety relief valve for retracting the piston - provides a controlled retract function that protects the hydraulic system and the operator during use
• Cutting guard included as a standard feature - helps protect the operator from cut material and debris at the point of shear
• Ships complete in a steel heavy-duty carrying case with hydraulic oil (1 QT) and a maintenance tool kit - everything needed to put the cutter to work is included out of the box

Why This Product

• For small fabrication shops and job site rebar cutting, the DC-25X cuts #8 Grade 60 rebar in 5 seconds flat - faster and safer than angle grinders or manual shears, with no sparks or open flame to manage
• The locking trigger and foot pedal compatibility make it practical for repetitive, high-volume cuts where two-handed rebar positioning improves both speed and precision
• Because the hydraulic shear produces no sparks and no heat at the cut, it is a direct solution for epoxy-coated rebar applications where protecting the rebar's corrosion-resistant coating matters
• The included steel carrying case, hydraulic oil, and tool kit mean the cutter arrives ready to use and easy to transport between sites - no sourcing accessories separately

Specifications

• Manufacturer Part Number: DC-25X
• Manufacturer: BN Products-USA, LLC
• Maximum Cutting Diameter: #8 (25mm) 1 inch Grade 60 Rebar
• Cutting Pressure: 30 Tons
• Cutting Speed: 5 Seconds
• Voltage / Frequency: 115V 50/60Hz
• Amperage: 12 Amps
• Tool Weight: 49.6 lbs (22.5 kg)
• Length: 20 in. (515mm)
• Width: 5.9 in. (150mm)
• Height: 9.8 in. (250mm)
• Package Weight: 60 lb

What's Included

• 1x DC-25X Rebar Cutter
• 1x Hydraulic Oil (1 QT)
• 1x Maintenance Tool Kit
• 1x Steel Heavy-Duty Carrying Case

Frequently Asked Questions

What is the maximum rebar size the DC-25X can cut?

The DC-25X cuts rebar up to #8 (1 inch / 25mm) diameter Grade 60. It applies 30 tons of pressure through its cutting blocks to shear through the bar cleanly in approximately 5 seconds.

Can the DC-25X be used to cut epoxy-coated rebar?

Yes. Because the DC-25X uses a hydraulic shearing action with no sparks and no flame, it is fully compatible with epoxy-coated rebar. The clean cut helps preserve the integrity of the protective coating at the cut end, making it appropriate for corrosion-sensitive concrete construction applications.

Can the cutter be operated hands-free using a foot pedal?

Yes. The DC-25X features a locking trigger switch that allows it to be operated with a foot pedal switch and a GFI protected electrical outlet. This hands-free mode lets the operator use both hands to position and control the rebar during cutting.

What does the DC-25X ship with?

The DC-25X ships complete in a steel heavy-duty carrying case and includes 1 quart of hydraulic oil and a maintenance tool kit. Everything required to begin using the cutter is included in the package.

Downloads and Resources

• DC-25X Literature Sheet (PDF)