Diablo 12" x 96-Teeth Saw Blade for Medium Aluminum is a next-generation carbide-tipped circular saw blade engineered for precise, clean cutting of non-ferrous metals including aluminum extrusions, copper pipe, brass plate, plastics, and fiberglass. Built with Diablo's proprietary TiCo Super-Density Micro-Grain Carbide, this 12-inch blade is optimized for medium aluminum (3/32"-1/4" thickness range) and delivers clog-free, burr-free performance on miter saws and slide miter saws - making it a go-to solution for contractors and fabricators who demand accuracy and extended blade life in metal cutting applications.

Key Features

• TiCo Super-Density Micro-Grain Carbide - a specially formulated carbide that withstands impact, reduces wear, and lasts longer than standard carbide, delivering extreme cutting life and clog-free cuts through aluminum, copper, brass, and plastics
• Tri-Metal Shock Resistant Brazing - bonds the carbide teeth to the plate with exceptional strength, allowing the blade to slice through metal materials while withstanding extreme impact for maximum durability in demanding jobsite conditions
• Triple Chip Grind (TCG) Tooth Geometry - a tooth design that provides maximum life, speed, and durability while producing clean, burr-free finishes on aluminum and non-ferrous metals, virtually eliminating rework
• Laser-Cut Stabilizer Vents - precision-cut vents trap noise and reduce vibration during cutting, resulting in improved accuracy, a smoother cut, and longer blade life
• Perma-SHIELD Non-Stick Coating - a protective coating that guards against heat buildup, gumming, and corrosion, keeping the blade running smoothly through repeated aluminum and non-ferrous metal cuts
• 96 TCG teeth on a 12-inch diameter plate - high tooth count delivers smooth, fine finishes on medium aluminum and other non-ferrous materials, reducing the need for secondary finishing work
• -5 deg. hook angle - negative hook angle controls the feed rate and reduces grabbing, improving safety and cut quality when working with aluminum and soft metals

Why This Product

• Optimized specifically for medium aluminum (3/32"-1/4" thickness), this blade matches the material range most commonly encountered in aluminum extrusion, copper pipe, and brass plate cutting - so you get the right tool for the job rather than a general-purpose compromise
• The combination of TiCo Super-Density Micro-Grain Carbide and Tri-Metal Shock Resistant Brazing means the blade withstands the impact and wear demands of cutting non-ferrous metals, reducing blade replacement frequency and associated downtime
• TCG tooth design produces burr-free cuts that virtually eliminate rework, saving time and labor on fabrication projects where finish quality matters
• Compatible with both corded and cordless miter saws and slide miter saws, with a 1-inch arbor and a 5000 maximum RPM rating, this blade fits the tools already on the jobsite without requiring additional adapters or modifications

Specifications

• Brand: Diablo
• Diameter: 12"
• Teeth: 96 TCG
• Arbor: 1"
• Kerf: .091"
• Hook Angle: -5 deg.
• Plate: .071"
• Maximum RPM: 5000
• Compatible Tools: Miter Saw; Slide Miter Saw
• Materials: Aluminum; Plastic; Copper; Brass; Fiberglass; Medium Aluminum
• Country of Origin: Italy

Available Pack Options

• D1296N: 1 Ea
• D1296N -5: 5 Pk

Approved Applications

• Medium Aluminum Cutting (3/32"-1/4" thickness range)

Frequently Asked Questions

What thickness of aluminum is this blade designed to cut?

This blade is optimized for medium aluminum in the 3/32"-1/4" thickness range. Diablo also offers blades optimized for thin aluminum (up to 1/8") and thick aluminum (3/16"-7/16") for other material thickness needs.

Can this blade cut materials other than aluminum?

Yes. In addition to aluminum, this blade is suited for cutting copper, brass, plastics, and fiberglass - making it a versatile choice for non-ferrous metal and composite material cutting applications on the jobsite.

What saws is this blade compatible with?

This blade is designed for use with miter saws and slide miter saws, both corded and cordless. It features a 1-inch arbor and is rated for a maximum of 5000 RPM.

Why does this blade use a negative hook angle?

The -5 deg. hook angle is specifically chosen for metal cutting applications. A negative hook angle controls the feed rate and reduces the tendency of the blade to grab or self-feed into softer metals like aluminum, resulting in safer operation and a more controlled, accurate cut.