The Diablo 10" x 80-Teeth Saw Blade for Medium Aluminum is a next-generation circular saw blade engineered for precision cutting of medium aluminum stock ranging from 3/32" to 1/4" thick. Built around Diablo's specially formulated TiCo Super-Density Micro-Grain Carbide, this 80-tooth blade delivers clog-free, burr-free results through aluminum extrusions, copper pipe, brass plate, fiberglass, and plastics - making it a go-to solution for metalworking professionals who demand clean finishes without rework. Compatible with corded and cordless miter saws, slide miter saws, stationary table saws, and portable table saws, this blade brings professional-grade performance to a wide range of job-site and shop cutting applications.

Key Features

• TiCo Super-Density Micro-Grain Carbide - a specially formulated carbide that withstands impact, reduces wear, and provides clog-free cuts, lasting longer than standard carbide in non-ferrous metal cutting applications
• Triple Chip Grind (TCG) Tooth Geometry - 80-tooth TCG design delivers clean, burr-free finishes through medium aluminum, copper, brass, and plastic, virtually eliminating costly rework
• Tri-Metal Shock Resistant Brazing - bonds carbide teeth to the plate with extreme impact resistance, ensuring maximum durability when slicing through hard non-ferrous materials
• Laser-Cut Stabilizer Vents - trap noise and reduce vibration during cutting, improving both accuracy and blade longevity over extended use
• Perma-SHIELD Non-Stick Coating - protects the blade body against heat buildup, gumming from soft metals, and corrosion, extending service life and maintaining smooth operation
• -5 deg. Hook Angle - negative hook geometry controls feed rate through metal, reducing grabbing and improving operator safety on miter and table saw setups
• .094" Kerf and.071" Plate - thin yet rigid construction minimizes material waste while maintaining blade stability at up to 6000 RPM

Why This Product

• Professionals cutting medium aluminum from 3/32" to 1/4" thick get a blade purpose-formulated for that exact material range - not a general-purpose blade compromised across too broad a spectrum
• The TCG tooth design with TiCo Micro-Grain Carbide eliminates burrs on aluminum extrusions, copper pipe, and brass plate cuts, reducing or removing the need for secondary finishing or deburring work
• Broad tool compatibility - miter saws, slide miter saws, stationary table saws, and portable table saws - means this single 10" blade with a 5/8" arbor can move between multiple machines on the same job site
• The Perma-SHIELD non-stick coating combined with Tri-Metal Shock Resistant Brazing addresses two of the most common failure points in non-ferrous metal cutting blades: heat-related gumming and carbide tooth loss under impact

Specifications

• Brand: Diablo
• Manufacturer Part Number: D1080N
• Diameter: 10"
• Teeth: 80 TCG
• Arbor: 5/8"
• Kerf: .094"
• Hook Angle: -5 deg.
• Plate: .071"
• Maximum RPM: 6000
• Compatible Tools: Miter Saw; Slide Miter Saw; Stationary Table Saw; Portable Table Saw
• Compatible Materials: Medium Aluminum; Plastic; Copper; Brass; Fiberglass
• Usage: Cutting aluminum, copper, plastics, brass, and fiberglass
• Pack Quantity: 1
• Country of Origin: Italy

Approved Applications

• Medium Aluminum Cutting (3/32" to 1/4" thick stock)
• Aluminum extrusion crosscuts and miter cuts
• Copper pipe cutting
• Brass plate cutting
• Plastic and fiberglass panel cutting

Frequently Asked Questions

What thickness of aluminum is this blade designed to cut?

This blade is optimized for medium aluminum cutting, which covers material from 3/32" to 1/4" thick. Diablo's aluminum blade series also covers thin aluminum (up to 1/8") and thick aluminum (3/16" to 7/16") with other blade configurations.

Can this blade be used on materials other than aluminum?

Yes. In addition to medium aluminum, this blade is rated for cutting copper, brass, plastics, and fiberglass. It is designed for non-ferrous metal and compatible materials - it is not intended for ferrous metals such as steel or iron.

What saws are compatible with this 10" blade?

This blade fits miter saws, slide miter saws, stationary table saws, and portable table saws equipped with a 5/8" arbor. It is rated for a maximum of 6000 RPM and is suitable for both corded and cordless saw platforms.

What does the Triple Chip Grind (TCG) tooth design do differently compared to a standard ATB grind?

The Triple Chip Grind alternates flat-top raker teeth with chamfered teeth, which is specifically effective for hard, brittle, or abrasive materials like aluminum, brass, and copper. This geometry produces clean, burr-free edges on non-ferrous metals, reducing or eliminating the need for secondary deburring or finishing work after the cut.